Fastener Strength Calculator

Allowable tension and shear for one bolt — never above the bolt's proof load.

Calculator

mm
mm

With the diameter, calculates the tensile-stress area.

mm²

Leave empty if you entered the diameter and pitch.

mm²

Shank area πd²/4 if the shear plane is in the plain shank; leave empty to use A_t (threads in the shear plane — conservative).

MPa

Not needed when a class is chosen.

MPa

If unknown, 0.55 × S_u is assumed (conservative).

Empty = 2.0.

kN
kN

Example Result

Your result will appear here

The calculated result will appear here after you press Calculate.

About the Fastener Strength Calculator

A bolt fails in one of two ways: it stretches and breaks across the threads under tension, or it is cut across under shear. This calculator estimates the load one bolt may carry in each case. Tension acts on the tensile-stress area A_t — smaller than the shank because of the threads — while shear acts on the shank or the thread root, depending on where the shear plane falls. Pick a property class, or type the strength yourself; enter the stress area, or the diameter and pitch to calculate it; set a safety factor of at least 1.0. The calculator returns the allowable tension and shear and never lets either exceed what the bolt can carry at its proof load. It is a sizing estimate for a single fastener, not a joint design.

How to Use the Fastener Strength Calculator

  1. 1

    Choose a property class (or leave it blank and type S_u and, if known, S_p).

  2. 2

    Enter the tensile-stress area, or the diameter and thread pitch to calculate it.

  3. 3

    Enter the shank area if the shear plane passes through the plain shank; otherwise the threaded area is used.

  4. 4

    Set a safety factor of at least 1.0 (2.0 if left empty) and the number of shear planes.

  5. 5

    Optionally enter the applied tension and shear to check them together, then press Calculate.

Fastener Strength Calculator Examples

Frequently Asked Questions

How do I calculate bolt tensile strength?

Multiply the tensile-stress area by the material's tensile strength: an M12 8.8 bolt breaks at about 84.3 mm² × 800 MPa = 67 kN. Divide by a safety factor for the allowable load, and keep it below the proof load (580 MPa × 84.3 mm² = 48.9 kN).

What is the bolt shear stress formula?

τ = F ÷ (A × number of shear planes). The allowable shear force is about 0.577 × S_u × A ÷ SF per plane; 0.577 is the von Mises ratio 1/√3.

What is the tensile-stress area?

The effective area of the threaded part, between the minor and pitch diameters: A_t = π/4 (d − 0.9382 P)² for metric threads. M12 × 1.75 gives 84.3 mm²; M20 × 2.5 gives 245 mm²; 1/2-13 UNC gives 0.1419 in².

Proof load or tensile strength — which should I design to?

Keep the working load below the proof load — the load a bolt must carry without permanent stretch. This calculator caps the allowable load at the proof load whatever safety factor you enter.

Why must the safety factor be at least 1.0?

A factor below 1 would allow more than the bolt's tested strength — an M12 8.8 bolt at SF 0.5 would be "allowed" twice its breaking load.

Should the shear plane be in the threads or the shank?

Design so it passes through the plain shank where possible: the shank area πd²/4 is larger than A_t, so the bolt is about a third stronger in shear.

What changes in double shear?

Two shear planes share the load, so the shear capacity doubles.

By O.E. — Partner, chairman of the board and CEO of a metal products manufacturer for 21 years; the company exports to 45 countries.

Drafted with AI assistance; calculations checked against primary sources and tested with the site's own code. About FlowUtil

Last reviewed

Where the bolt numbers come from

Tension acts on the tensile-stress area A_t = π/4 (d − 0.9382 P)² for metric threads (π/4 (d − 0.9743 ÷ n)² for inch threads), smaller than the shank because of the threads. The allowable tension is the tensile strength × A_t ÷ the safety factor, but never more than the proof load S_p × A_t — the load the bolt must carry without permanent stretch. Shear acts on the shank area πd²/4 when the shear plane passes through the plain shank, or on A_t when it passes through the threads; the allowable shear is 0.577 × S_u × area ÷ SF per plane (0.577 is the von Mises ratio 1/√3), likewise capped at the proof stress. The safety factor must be at least 1.0.

SymbolMeaning
A_tTensile-stress area, mm² or in²
S_uMinimum tensile strength of the class or grade
S_pProof strength — the allowable load never exceeds S_p × A_t
SFSafety factor on tensile strength, at least 1.0

What the property class numbers mean

The two numbers on a metric bolt head encode its strength: the first × 100 is the nominal tensile strength in MPa, and the decimal × that value is the nominal yield. An 8.8 bolt is nominally 800 MPa tensile and 640 MPa yield. Minimum values from ISO 898-1:

ClassProof stress S_p (MPa)Yield R_p0.2 (MPa)Tensile R_m (MPa)
8.8, d ≤ 16 mm580640800
8.8, d > 16 mm600660830
10.98309401,040
12.99701,1001,220

For inch bolts, SAE J429 Grade 5 (¼–1 in) is 85 ksi proof and 120 ksi tensile.

An M12 8.8 and a 1/2-13 Grade 5

  1. 1M12 × 1.75, class 8.8, safety factor 2, shank in the shear plane (113.1 mm²).

    A_t = π/4 (12 − 0.9382 × 1.75)² = 84.3 mm²; 800 × 84.3 ÷ 2; 0.577 × 800 × 113.1 ÷ 2

    Allowable tension 33.7 kN (proof load 48.9 kN) · allowable shear 26.1 kN

    The allowable tension is 69% of the proof load. With the threads in the shear plane the shear capacity falls to 19.5 kN — specify a bolt long enough that its plain shank crosses the joint.

  2. 21/2-13 UNC, SAE Grade 5 (S_u 120 ksi, S_p 85 ksi), safety factor 2, double shear on the 0.1963 in² shank.

    A_t = 0.7854 (0.5 − 0.9743 ÷ 13)² = 0.1419 in²; 120,000 × 0.1419 ÷ 2

    Allowable tension 8,514 lbf (proof load 12,062 lbf) · allowable shear 13,592 lbf

Why a low safety factor needs the proof check

With a 10.9 M20 bolt (A_t = 245 mm²) and a safety factor of 1.2 on tensile strength, S_u × A_t ÷ SF is 1,040 × 245 ÷ 1.2 = 212 kN — more than the 203 kN proof load. High-strength classes have a yield close to their tensile strength, so a factor applied to tensile strength alone leaves little room: the bolt would take a permanent set before the "allowable" load. The calculator therefore limits the result to 203.4 kN and says so. If you type your own strengths without a proof value, it assumes 0.55 × S_u — below the proof/tensile ratio of every common class.

Tension and shear together

A bolt that carries both is checked with an interaction rule. A common engineering form is (F_t ÷ F_t,allow)² + (F_v ÷ F_v,allow)² ≤ 1. For the M12 above carrying 20 kN tension and 15 kN shank shear: (20 ÷ 33.7)² + (15 ÷ 26.1)² = 0.35 + 0.33 = 0.68 — acceptable. Structural codes use their own interaction formulas and partial factors.

What this estimate leaves out

  • FatigueA cyclically loaded bolt fails at a fraction of its static strength; the remedy is adequate preload, estimated by the Bolt Clamp Force Calculator.
  • Thread strippingThe nut or tapped hole must be strong enough to develop the bolt — see the Thread Engagement Calculator.
  • Prying and joint stiffnessFlexible flanges can add prying force to the bolt.
  • Code checksFor structural steelwork, lifting equipment and pressure-retaining joints, bolt capacity must be checked to the governing code by a qualified engineer.

Sources

  1. ISO 898-1 — Mechanical properties of fasteners made of carbon steel and alloy steel, Part 1: bolts, screws and studs — class values read from fastener makers' technical pages; standard not opened
  2. SAE J429 — Mechanical and material requirements for externally threaded fasteners (Grade 5)
  3. ASME B1.1 / ISO 724 — tensile-stress area of inch and metric threads

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